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Product Advantage
Basic function
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Maintain stable tension During the operation of the harvester, the belt or chain may loosen due to vibration, wear, and temperature changes. The tension wheel automatically compensates for the tension to ensure normal operation. | Prevent slipping and gear jumping Appropriate tension makes the transmission smoother and reduces power loss. | Extend service life Avoid premature wear of belts and chains due to uneven stress. | Buffer and shock absorption function It plays a role in absorbing and reducing vibrations during high-speed operation, improving mechanical stability. |
Technical Parameters
The Tension Wheel is a critical component of harvester transmission systems, engineered with a robust structural design that ensures durability and stable performance. It features a precise size configuration and optimal wheel height, paired with high-quality materials that enhance wear resistance and shock absorption. The wheel is designed to fit seamlessly into WORLD harvester models, with a weight that balances stability and operational efficiency. Its bearing system supports smooth rotation, while the overall construction is tailored to maintain consistent tension in belts and chains, preventing slipping and ensuring reliable power transmission.
| ITEMS | DESCRIPTION |
| Code | WD.4MC.27-01 |
| Size(mm) | Φ:280 φ:70 H:120 |
| Wheel Height(mm) | 50 |
| Weight(kg) | 8.7 |
Product Uses
In harvester walking systems, the Harvester Tension Pulley adjusts and maintains belt tension, ensuring smooth movement across various terrains. It compensates for belt loosening caused by vibration and wear, preventing slipping and ensuring consistent travel speed during harvesting operations.
The tension wheel plays a vital role in the harvester’s cutting table drive system, maintaining optimal tension in drive belts to power cutting mechanisms efficiently. It ensures stable power output, enabling precise and consistent cutting performance even during high-speed operation.
For feeding and conveyor chains in harvesters, the Track Tensioner System component prevents chain slack, ensuring reliable material transport from the cutting table to the threshing system. It reduces chain wear and power loss, enhancing the overall efficiency and longevity of the harvester’s material handling system.
Product Operate Guide
When installing the Tension Wheel, ensure proper alignment with the belt or chain to avoid deviation during operation. Adjust the wheel’s position to achieve the correct tension—neither too tight nor too loose—to optimize transmission efficiency and prevent premature wear of belts or chains. Operate the harvester within recommended load limits to avoid excessive stress on the tension wheel and associated components.
Regularly lubricate the tension wheel’s bearings to ensure smooth rotation and reduce friction. Clean the wheel surface periodically to remove debris and dirt that could affect performance. Inspect the wheel for signs of cracking, deformation, or abnormal bearing noise, replacing worn or damaged components promptly to prevent transmission system failures.
Conduct visual inspections of the Harvester Tension Pulley before each harvesting season and after prolonged use. Check belt or chain tension regularly during operation, making adjustments as needed to maintain optimal performance. For heavy-use scenarios, increase inspection frequency to ensure early detection of potential issues, minimizing downtime and repair costs.
Product Video
